01
Crushing
Wood Crusher
High-speed hammers break recovered wood into uniform chips. Screened material moves directly to the next stage.
Your Wood Waste Is Costing You Money.
Turn It Into Export-Ready Pallets.
Stop paying $8–15 per pallet. Stop chasing fumigation certificates. One production line converts your sawdust and scrap wood into ISPM-15 exempt presswood pallets — at 40% of your current cost.
Actual Export Pallets Your Line Produces ↓
Are These Costs Hitting Your Factory?
If you recognize any of these, you’re already losing money that a presswood line would recover.
💰 Pallet Costs Keep Rising
Your annual pallet spend has crossed $100K+ and your supplier raises prices every quarter. You’re buying a consumable that should be a self-manufactured asset.
📋 ISPM-15 Compliance Nightmares
An expired fumigation certificate just delayed your container at customs — again. Each incident costs $2,000–5,000 in detention fees and damages your buyer relationship.
🏭 Wood Waste Piling Up
Sawdust and offcuts are accumulating in your yard. Disposal costs are rising. Local environmental regulators are watching. What if that waste was your raw material?
FULL PRODUCTION WORKFLOW Four production steps. Four real process videos. See how each stage prepares the material for the next. Drying Rotary Dryer Controlled heat removes excess moisture after crushing. Moisture exhaust and dust removal help keep the material ready for production. Glue Mixing Glue Mixer & Spray System Metered material enters the mixer while atomized adhesive is sprayed across the moving wood chips for an even blend before molding. Molded Pallet Forming Servo Hydraulic Molding Press At 200°C, the press applies 500T–1600T of force. In a 3–5 minute cycle, MDI resin cures to form pallets with a density of 900 kg/m³.
From Recovered Wood to Finished Pallets
02 03 04
The ROI Case
The ROI Math Your CFO Will Ask For
Real numbers from deployed production lines. Not theory — actual factory operating data.
40%
Cost per pallet vs. purchasing finished pallets
12–18
Month payback period for full-line investment
$0
ISPM-15 fumigation costs — permanently exempt
$0
Wood waste disposal — it’s now your raw material
🇪🇺 European Home Appliance Exporter
Annual pallet spend: €180,000. After deploying a 4-press automatic line, cost dropped to €1.80/pallet. ISPM-15 compliance management eliminated. Full investment recovered in 22 months.
🌴 Southeast Asian Sawmill
12 tons/day of wet sawdust was a disposal liability. Now producing 60,000+ pallets/year from the same waste stream. Net profit: $150,000+/year. Environmental fines: eliminated.
Finished Pallet Output
These Are the Pallets Your Line Will Produce
Because our presses enforce ±0.05mm platen flatness at 200°C and 1000+ tons of force, every pallet exits the mold at 900 kg/m³ density with ±1mm dimensional tolerance. Swap the H13 steel mold and your line instantly pivots to a different size or load spec — same quality, every cycle.
EUR Export Pallet 1200×800
Standard EUR logistics footprint. Dynamic load: 1500 kg. Top & bottom view.
Heavy-Load Export Pallet 1200×1000
Reinforced rib structure for dense cargo. Dynamic load: 2500 kg.
Nestable 9-Leg Return Pallet
Stack 60+ empty for return logistics savings. 4-way forklift entry.
4-Way Entry Custom Sizes
600×400 to 1320×1150mm. Custom footprints for any cargo requirement.
Why Manufacturers Choose EMPWe Build the Machines We Deliver.
We Build the Machines We Deliver.
No Trading-Company Middle Layer.
EMP operates a 20,000m² heavy manufacturing facility with in-house CNC machining, welding, and mold tooling. We also run our own presswood pallet production, so the same equipment we deliver to you is tested in real manufacturing conditions before it reaches your factory.
- ✓
In-house CNC & Welding — Q345B steel frames cut, welded, and stress-relieved on our floor - ✓
Proprietary Mold Tooling — H13 tool steel molds carved in-house, not outsourced - ✓
Remote PLC Diagnostics — 4G-enabled Siemens/Mitsubishi systems for instant troubleshooting - ✓
Factory-Direct Pricing — No intermediary markup. Direct engineer-to-engineer support.
✅ This Production Line Makes Sense If:
- Annual pallet demand exceeds 30,000 pieces
- You have access to stable wood waste or sawdust
- Your factory has 600m²+ floor space with 6m+ ceiling
- You export and need ISPM-15 compliance permanently solved
❌ It’s NOT Right For You If:
- Annual demand is below 10,000 pallets (buying is cheaper)
- No intention to invest in auxiliary equipment (dryer + crusher)
- Factory ceiling is below 6 meters (cannot install molds)
- Available power supply is under 200kW total capacity
Get Your Custom Factory Layout & ROI Model
Tell us three things: your daily target output, your raw material type, and your available floor space. Within 48 hours, our applications engineers will deliver a recommended production layout and a practical payback model based on your target output, raw material, and available space.