A client in Egypt aimed to enter the logistics market by establishing a molded pallet production line with a unique, sustainable focus: using locally abundant coconut shells as the primary raw material. The project required a carefully planned, scalable, semi-automatic solution designed to grow with the business—starting with an initial modest capacity and expanding tenfold in the future. This case study details the phased approach and the core technology provided.
Project Vision: A Phased Approach to Growth
The client’s strategy was to enter the market efficiently and scale up as demand grew. This required a production line that was both cost-effective at startup and capable of significant future expansion.
- Location: Egypt
- Primary Raw Material: Coconut Shells
- Adhesive: MDI Glue
- Pallet Specifications: 1200x1000mm and 1200x800mm, with a dynamic load capacity of 1.5 tons.
- Phased Capacity: Phase 1 at 100 pallets/shift, with a future goal of 1,000 pallets/shift.
The Engineered Solution for Phase One
The initial production line is engineered to be a complete, self-sufficient system that meets the 100 pallet/shift target while forming the foundational block for future growth. The core of this system is a high-performance compressed wood pallet machine.
| Equipment | Function |
|---|---|
| Wood Chipper | Performs the initial coarse crushing of the coconut shells and other raw materials. |
| Wood Crusher | Pulverizes the coarsely chipped material into fine, uniform fibers. |
| Rotary Drum Dryer | Reduces the moisture content of the fibers to around 15% for use with MDI glue. |
| Automatic Glue Mixer | Automatically weighs and mixes the fiber and MDI glue uniformly. |
| Hydraulic Press (Compressed Wood Pallet Machine) | The heart of the production line. This 1600-ton compressed wood pallet machine uses high pressure and heat to form the pallets. |
| Mold Temperature Controller | Heats and circulates thermal oil to the press mold, maintaining a stable and high temperature. |
Commitment to Quality and Partnership
To ensure a successful deployment and long-term operation, all equipment is built to meet rigorous international standards and is backed by a comprehensive service plan, including on-site support, a one-year warranty, and long-term technical service.
